We – EPG Group the biggest worm gearbox, couplings and gears manufacturing facility in China with 5 diverse branches. For a lot more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
- Specs:
| Product | Device | QMY1two00 (SZ1200) |
QMY1300 (SZ1300) |
QMY1500 (SZ1500) |
| Max. Paper Size | mm | 1200*780 | 1300X960 | 1500X1100 |
| Min. Paper Dimension | mm | 350*350 | 400X410 | 500X440 |
| Max. Die-reducing Measurement | mm | 1180*760 | 1280X940 | 1480X1080 |
| Max. Speed | sh/h | -5500 | -5500 | -4500 |
| Max. Wor ept Pressure | T | 300 | 300 | three hundred |
| Cardboard sheet thickness | gsm | 250-800 | 250-800 | 250-800 |
| Corrugate sheet Thickness | mm | one-seven | 1-7 | one-7 |
| Die-cutting Precision | mm | ±0.five | ±0.five | ±0.5 |
| Complete Power | KW | 22.five | 22.five | 27.five |
| Total Weight | kg | 13500 | 15000 | 18000 |
| General Dimension | mm | 7000*4000*2250 | 7750*4100*2245 | 8400*4600*2245 |
Features of the machine:
Major Features:
- The Bobst kind lower construction helps make the reducing system motion like a scissor, it will recognize a total and less complicated reduce.
- Main worm equipment employs alloy copper substance, after the seasoned operator’s handbook scraping treatment and rigid regular tests, it can ensures the driving elements 10 several years daily life.
- The primary chains undertake imported British Renold model, the distinctions of ten chains are much less than .2mm.
- The link in between gear box and driving shaft adopts sleeve and pin construction ensuring a sturdy connection.
- Pace:
The device adopts frequency controller to attain stepless speed acceleration which can attain to 5000 times for each hour. In the course of genuine manufacturing, it can typically operate at 3600 to 4200 times for each hour in accordance to the quality of the board. If the high quality of the paper is great, a good operator even can run the device at highest pace.
- Security:
As it is revealed in the photo of the device, the device adopts automatic paper feeding strategy which retains the operator absent from the die-cutting part. The mounting and adjustment of the die plate is also completed outdoors of the die-reducing element with sensors and detectors at die-cutting component to make certain that the device can not be began when the die-slicing plate is at adjustment position.
In addition to the sensors at die-slicing portion, there are sensor or approach switches at window component to make the whole machine at checking status to make sure its security.
- Operation usefulness:
There is Gentleman-machine interface put in in the control panel which will shows the basic safety position of the machine as nicely as malfunctions to facilitate the operator. Camera is also set up in front of the operator for him/her to monitor the operation status at the shipping and delivery portion.
Principal Constructions and Important Content
Utilised Four Primary Big Areas: They are: bottom station, transferring system, upper system and equipment wall. The base station is made of grey solid iron -HT two hundred the shifting platform is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a relocating established to guarantee stable pressure out put of not much less than three hundred tons.
The content for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Element:
The push is transferred by way of crank rod to pendulum which will bring the relocating platform to go up and down to achieve die-minimize and creasing purpose.
The pendulum is created of substantial good quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 variety automated die-slicing and creasing device. Compared with automatic die-reducing and creasing device which is utilised for cardboard die-chopping, this sort of automated die-reducing and creasing equipment is mostly used for corrugated board which demands significantly less stress for die-chopping, in this scenario quite some producers have created scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We maintain wider pendulum and greater diameter on its shaft to make our device very last for a more time existence.
The die-chopping plate utilizes 7 mm 75 Crl plate which has a lot more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make sure the boarding conveying exact and stable.
The equipment employs gripper bar type with 12A long joints chain which is less in fat and considerably less shock to the intermittent device beneath the precondition to guarantee the energy of the chain. The brand of the chain is Renold U.K with substantial precise and top quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- light-weight in weight and large in strength.
- Electrical Component
The electrical areas are made and assembled in accordance to the European CE common and uses world broad recognized brand items.
- Installation of Die
The die mounting and dismounting adopts facet withdrawing methods which time preserving and simple for procedure.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is basic, practical and reputable.
- Particular People of Our Device:
- Clever And Particular Entrance Lay Style:
In comparison with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the entrance lay, it will injury the entrance lay and the gripper bar when the entrance lay reaches to its greatest position.
Typically the producers will install sensors on this element to stop the device when the paper is fed abnormally to the entrance lay. Even so, when the machine is operating at the substantial speed, the inertia will carry the machine to operate for a although to make the entrance lay to its highest position and then also harm the entrance lay and the gripper bar.
Our special style is that when the abnormal board feeding happens and currently being detected, the entrance lay can in no way reaches to its greatest point which helps make free of charge from entrance lay and gripper bar damages simply because of abnormal paper feeding.
As it is our special style, so there is no photo to be proven right here.
- Automobile-Manual Switching Technique
The Feeding technique for this type of device can do vehicle and manual. When the sheet shape is great, you can use automobile-purpose. When the form of the sheet is not excellent, you can use handbook operate and do sheet feeding manually.
When the sheet is not great in form,, you can open the rear beam and elevate up the feeder to do manual feeding.
- Configurations:
| Name | Brand and Origin | Remarks |
| Bearing | SKF Swiss | Important portion |
| IKO Japan or HangZhou, China | Not crucial portion | |
| Chain | Renold U.K | Major Chain ( Discrepancy of significantly less than .2 mm for for every ten chains of machine chain size) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contactor, buttons | TELEMECANIQUE France |
|
| Photo Electric Swap | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Primary Motor | Siemens | Joint Venture |
| PLC | Delta, ZheJiang | |
| Guy-device Interface | Delta | |
| Pneumatic Elements | Sunrise, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and shipping | CPG ZheJiang |
Instruments Package
| Identify | Quantity | Specification |
| Minus Screw Driver | 1 | 150 |
| Plus Screwdriver | one | 150 |
| Monkey Wrench | 1 | 300 |
| Inner hexagon Spanner | one established | one.522.534568101214 |
| Greasing Gun | one | |
| Oil Gun | one | |
| Wrench | 1 set | twelve,14/thirteen,16 |
| Vise | 1 | |
| Triangular File | one |
/ The use of first tools manufacturer’s (OEM) element figures or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our organization and the listed substitute components contained herein are not sponsored, authorized, or made by the OEM. /
