The diameter assortment of FRP pipes winding equipment HBYX can style and manufacture is: DN15mm-DN4000mm.
Make an instance with the pipe winding machine which can produce greatest diameter 2500mm:
QFW-2500VI FRP Pipe Production Line
FW-2500VI Personal computer control Winding Equipment is adopted innovative wet continuous fiber winding approach, it is a new item designed in China, and its operate property has been enhanced and developed for a lot of times. The equipment has very realistic structure, imaginative design, and it operates simply, the interface among operator and machine is realistic.
two. The principal parameters
two.1 The total power: 85kw
2.two The optimum diameter can be made: DN200-2500mm
two.three The successful duration of the pipe:12m
2.four The productivity:1000kg/h
2.5 The baking board’s temperature of curing station:one hundred and five-160 diploma centigrade
two.six The maxi velocity of conveying roving: 100m/min
2.7 The width of the roving sheet:200mm
2.eight The winding angle: 30°-90°
two.9 The maxi speed of operate: 90m/min
2.10 The maxi mould-unloading force:83t
2.11 The rated drawing pressure of the capstan:5t
two.twelve The rated stress of the hydraulic technique:16MPa
Observe: if provides the infrared ray baking boards, the total energy: 135KW
three. The key attributes of the products
three.one The sophisticated configuration: We developed the add-ons and the plan by ourselves and committed to have the excellent configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial handle personal computer is made in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, stability, and precision of the although device operating. The menu is shown in Chinese and English, the interface among the operator and the device is sensible, it is simple to function and the functioning problem can be adjusted freely by way of the rotary knob on the panel board.
three.two It has been adopted the most recent edition winding application designed by ourselves. And the roving arrangement is typical, enclosure is complete, the position of the trolley is correct. The wound outcome should be standard rhombuses checked by 1 piece of roving. The parameter this sort of as the width of roving sheet, the winding duration and the winding diameter are all not restricted in the software program.
3.three The features of the managing program incorporate hand handle, semi computerized, automatic, unexpected emergency brake, restrict swap defense and stepless velocity regulation. It should not influence the linearity when the function of stepless velocity regulation has been started.
three.four The winding resin and adding mortar supplementary resin are conveyed into the mixer by the common volume pump, after the curing agent handed the circulation meter, atomized by the strain air, and then blended with the resin in the mixer. Be flowed out with each other from the mixer, and then be sprayed into the winding resin tank and the sprayer of introducing mortar supplementary resin separately. This variety of common volume pump has some benefits, this kind of as huge adjustment assortment of quantity of circulation, to function simply and lower stoppage in contrast with the other kind of mixer.
3.5 The motive electricity of the winding trolley running is positioned at one conclude of the bed body, the motor drives the reducer and drag the trolley to shift by the chains, and it is set the adjustment gadget for the tightness of the chains at the finish of the human body. 3.6 The managing electrical power devices of the interior layer creating equipment and the winding machine are positioned at a single conclude of the bed entire body. The motor drives the planetary equilibrium wheel reducer, and drags the trolley to run CZPT by way of the chains. The changing unit of the chain free or fast has been established at the tail conclude of the mattress physique. Or the managing energy units are positioned at one particular facet of the trolley, the motor push the reducer and drag the trolley to operate by rack and gear wheel transmission program.
three.seven The trolley of the inner layer making device matches the hydraulic lifting platform to meet up with the distinct diameter of the pipes.
three.eight The resin offer method of the internal layer creating equipment is exact same to the winding device. The film clamper and the woven materials clamper are set on the trolley, and their tensile can be altered, they can make the film and the woven fabrics be wound on the mould steadily.
3.nine The curing station is adopted strength preserving kind infrared ray baking boards, they are positioned in the longitudinal direction parallel with the mould. They can make the pipe heated steadily throughout the curing. If the indoor temperature is above 15ºC in winter, the baking board can be electrical power-off to conserve strength and can decline the expense. The baking board can be divided into two teams, it can use only with a single team when wind the quick pipe.
three.ten Except the mould-unloading machine, the other solitary units are all set device stock heads and machine tails, utilized to support and travel the mould.
3.eleven The fixing machine is set water-spraying device, it can lower the pollution of the dust in the air, to prolong the lifestyle of the grinder.
3.twelve The resistance heart among the pipe and the mould is coincident with the forcing centre of the mould-unloading hydraulic container in the mould-unloading machine, and they are fastened.Both of the mould supporting trolley and the pipe supporting trolley are adopted forklift framework for supporting the moulds with different diameter.
For the duration of mould-unloading, the mould-unloading force is wonderful at the starting, the pressure equipped by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading power turning into tiny, at this moment, the capstan motor has been place on to improve the mould-unloading velocity.
four. The factors of FW-2600VI Laptop management Pipe Creation Line
four.one Interior liner producing equipment, its quantity is one particular established
four.1.1 Principal shaft transmission method
four.one.2Transmission technique of trolley and working
4.one.3Bed body (its size is 18meters)
four.one.4CZPT managing system
4.1.5The entrance and rear assist frames for supporting the mould
four.1.6Resin source and showering program
4.1.7The hydraulic lifting platform
four.one.8Film and cellular materials clamper
4.one.9CZPT pumping station
4.2 Laptop control winding equipment, its amount is a single set
four.2.1 Main shaft transmission program
four.two.two Winding trolley and transmission system
four.two.three Adding mortar trolley and transmission method
four.2.4 Lifting and provide mortar program
four.two.five Bed body (its size is 19 meters)
four.2.6 Introducing mortar trolley and transmission method
four.2.seven The front and rear support frames for supporting the mould
four.2.eight Computer controlling method
four.2.nine The resin source method for winding and for complement in adding mortar
4.2.ten Film and mobile materials clamper
four.2.11 Sliding system
4.3 Curing stations, its amount is 4sets
four.3.1 Primary shaft transmission technique
four.3.2 The entrance and rear assist frames for supporting the mould
4.three.3 CZPT apparatus managing method
4.3.four Curing framework and infrared ray baking boards
4.four Repairing device, its quantity is a single established
four.four.1 Principal shaft transmission program
four.4.2 The entrance and rear assist frames for supporting the mould
four.four.3 Socket end uniform device
4.four.four Spigot finish fixing device
4.four.5 CZPT apparatus managing system
4.4.six Dust getting rid of method
four.five Mould unloading equipment, its amount is 1 established
4.five.two Unloading mould trolley
4.5.3 Supporting pipe trolley
4.5.4 Supporting mould trolley
four.five.5 Higher pace dragging mould technique
4.5.6 Unloading mould hydraulic technique
4.5.seven Power Managing box
four.5.eight Xihu (West Lake) Dis. observe
four.5.9 Sliding unit
four.five.10 Pulling cable bracket
4.6 Resin blend station, its amount is a single set
four.six.1 Underground storage tank
4.6.two Blend tank
four.6.3 Resin conveying technique
four.six.4 CZPT contribution box
five. Essential elements
5.one PC CZPT laptop: made in ZheJiang , china
five.two The spindle transducer: made in Simons, Germany
five.three The servo motor and the driver of the trolley: created in Panasonic, Japan
five.4 The photoelectric encoder: produced in OMRON, Japan
five.five Planet stability reducer: created in Xihu (West Lake) Dis.i Group, ZheJiang , China
five.6 The electrical factors: produced in Delixi Group, China
6. The improved specialized services
six.one Give the specialized components for generating the equipment (the instruction for functioning the tools, the electrical chart, the basis chart of the tools).
six.two Offer the design common and design and style computer software for the FRP pipes, and proceed the instruction for the pipe process layout.
six.3 Provide the FRP material manufacturers and commence with the coaching for the winding engineering.
6.four Give the types for the laboratory examination, and the testing for the gear, and proceed the instruction for the testing technology.