Custom Pulleys
Ever-power has the expertise and technical capabilities to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it is technically feasible, we will be in a position to produce it no matter what size, materials or details required. Furthermore to aid with your tasks Ever-power can produce a prototype along with any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can also design your very own pulley model using our custom made 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum may be the standard metal for all share pulleys and most custom pulleys. However, there are a variety of other components and finished such as metal or hard anodized light weight aluminum that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to create your customized pulleys with the quickest turnaround amount of time in the industry. View our Materials and Finishes
We provide pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We are able to also manufacture pulleys using a variety of other materials such as for example steel, bronze, plastic, aluminum, and brass.
We provide assistance during the style phase of client orders, to greatly help our customers obtain the most cost effective and efficient pulley or sheave design.
We utilize the latest inspection equipment that helps us to keep quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the wonderful world of manufacturing nonstandard parts often equate to “custom” parts. Custom parts mean a whole host of things that the majority of producers can’t afford; things like unique tooling, manufacturing, and procedures. These special extras had a need to create customized parts mean a protracted lead time and, eventually, increased prices.
For a number of companies, creating custom parts is handled in exactly in this manner. At Torque Transmissions, nevertheless, we have a different way of handling customized parts that makes better feeling for our business and for our clients businesses.
At Torque Tranny we make use of a PULL production procedure. Pull-through production is characterized by smaller sized batches, quick responses to client demands, and smooth item flow. This kind of creation is an example of lean production and is the reason why we are able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
No inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we use our standard mold foundation system to make unique mold tooling, which outcomes in a very quick set up
Customer’s deadline places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing process with no delays or queues
Pull-through production of this kind facilitates product customization since the products are produced if they are ordered. This allows us to offer products that will meet a customer’s requirements, rather than offering standard products that may not meet the needs of a person or do the job 100%.