|Custom Heavy Duty Metal Thick Stainless Steel Chain|
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Steel Casting
Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting
Blanks Tolerance -Casting Tolerance
CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550,
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,
Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
Casting Blank Size /Dimensions
2 mm-600mm / 0.08inch-24inch according to customer requirement
Casting Blank Weight
Range from 0.01kg-85kg
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machined Surface Quality
Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface Treatment
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
For stainless steel casting : 200pcs
For machining: 50pcs
45 days from the receipt date of deposit for chain
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
ZheJiang CZPT is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CZPT WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Branch of CZPT Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.
2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!
|Casting Method:||Mechanical Aided Pouring& Semi-Automatic Pouring|
|Molding Technics:||Lost Wax Molding Plus Pouring|
|Surface Preparation:||Dacromat Coating, Finish Painting|
How to select the appropriate lubricant for a mechanical chain?
Choosing the right lubricant for a mechanical chain is crucial for ensuring optimal performance, reducing wear, and extending the chain’s lifespan. Here are the steps to select the appropriate lubricant:
- Identify the operating conditions: Consider the environment in which the mechanical chain operates, including temperature, humidity, presence of contaminants, and potential exposure to water, chemicals, or other substances.
- Determine the chain speed and load: Understand the chain’s operating speed and the amount of load it carries. Higher speeds and heavier loads may require lubricants with specific viscosity and load-carrying capabilities.
- Consult manufacturer recommendations: Check the manufacturer’s guidelines and recommendations for the specific mechanical chain. They often provide information on the type of lubricant suitable for the chain.
- Consider the lubricant properties: Evaluate the lubricant’s properties, such as viscosity, temperature range, anti-wear additives, corrosion resistance, and compatibility with the chain material. The lubricant should be able to withstand the operating conditions and provide adequate lubrication and protection.
- Assess maintenance requirements: Consider the maintenance schedule and ease of lubrication. Some lubricants may require more frequent application or specialized equipment for lubrication.
- Comply with industry regulations: In certain industries, there may be specific regulations or standards for lubricants. Ensure the selected lubricant meets the required specifications.
- Perform field trials if necessary: In critical applications or unique operating conditions, it may be beneficial to conduct field trials with different lubricants to determine the most suitable one.
It is advisable to consult with lubricant manufacturers, suppliers, or industry experts for specific guidance on selecting the appropriate lubricant for your mechanical chain. They can provide valuable insights and recommendations based on their expertise and knowledge of lubrication products.
How to optimize the efficiency of a mechanical chain system?
Efficiency is a crucial factor in ensuring the optimal performance of a mechanical chain system. Here are some ways to optimize the efficiency of a mechanical chain system:
- Proper Lubrication: Regularly lubricating the mechanical chain with the appropriate lubricant helps reduce friction and wear, resulting in smoother operation and improved efficiency. It is important to follow the manufacturer’s recommendations for lubrication intervals and use lubricants suitable for the specific application and operating conditions.
- Correct Tensioning: Maintaining the proper tension in the mechanical chain is essential for efficient power transmission. Over-tensioning can increase friction and strain on the components, while under-tensioning can result in slippage and reduced efficiency. Follow the manufacturer’s guidelines to ensure the mechanical chain is correctly tensioned.
- Alignment and Sprocket Condition: Proper alignment of the sprockets and ensuring their good condition is crucial for efficient power transmission. Misaligned or worn sprockets can cause uneven loading, increased friction, and reduced efficiency. Regularly inspect the sprockets and replace them if necessary to maintain optimal efficiency.
- Reducing Excessive Loads: Excessive loads on the mechanical chain can lead to increased friction and reduced efficiency. Ensuring the mechanical chain is appropriately sized for the intended load and application is important. Avoiding overloading and implementing load-sharing mechanisms when necessary can help optimize the efficiency of the system.
- Minimizing Backlash: Backlash refers to the slight movement or play between the engaged components of the mechanical chain system. Minimizing backlash helps improve precision and efficiency. It can be achieved by using backlash-reducing components, proper tensioning, and maintaining good component alignment.
- Regular Inspection and Maintenance: Conducting regular inspections and maintenance tasks, such as cleaning, lubrication, and component replacement, helps identify and address potential issues that can affect the efficiency of the mechanical chain system. Follow the manufacturer’s maintenance guidelines and establish a proactive maintenance schedule.
By implementing these optimization techniques, it is possible to improve the efficiency of a mechanical chain system, resulting in smoother operation, reduced energy consumption, and extended service life of the components.
editor by CX 2023-07-25