Product Description
Products Details
Item Name |
Custom Made Stainless Steel Metal Roller Chain for Sale |
General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
Main blank Process for Steel Casting |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting |
Blanks Tolerance -Casting Tolerance |
CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
Applicable Material |
Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. |
Casting Blank Size /Dimensions |
2 mm-600mm / 0.08inch-24inch according to customer requirement |
Casting Blank Weight |
Range from 0.01kg-85kg |
Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
MOQ |
For stainless steel casting : 200pcs For machining: 50pcs |
Lead Time |
45 days from the receipt date of deposit for chain |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Branch of CZPT Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
Our Customer
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ
1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.
2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CZPT Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!
Casting Method: | Mechanical Aided Pouring& Semi-Automatic Pouring |
---|---|
Process: | Investment Casting |
Molding Technics: | Lost Wax Molding Plus Pouring |
Application: | Machinery Parts |
Material: | Stainless Steel |
Surface Preparation: | Dacromat Coating, Finish Painting |
Samples: |
US$ 6.52/kg
1 kg(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How to calculate the power requirements for a mechanical chain drive?
Calculating the power requirements for a mechanical chain drive involves considering several factors related to the application and the chain drive system. Here’s a step-by-step process:
- Determine the operating conditions: Identify the specific operating conditions of the chain drive system, including the speed of the drive, the torque required to transmit, and the desired service life of the chain.
- Calculate the required torque: The torque requirement is typically derived from the load being transmitted by the chain drive. Consider the rotational speed and the load characteristics to calculate the required torque.
- Select a suitable chain type: Based on the torque requirement and the operating conditions, choose an appropriate mechanical chain that can handle the load and transmit power efficiently.
- Consider the efficiency: Mechanical chain drives have efficiency ratings that indicate how effectively they transfer power. Consider the efficiency of the chosen chain drive system in your calculations.
- Calculate the power requirements: Multiply the required torque by the rotational speed to calculate the power required for the mechanical chain drive. The power is given by the formula:
Power (in watts) = Torque (in Newton-meters) x Speed (in radians per second)
Alternatively, if the rotational speed is given in revolutions per minute (RPM), convert it to radians per second using the formula:
Speed (in radians per second) = Speed (in RPM) x (2π/60)
By following these steps and considering the specific operating conditions and requirements of the chain drive system, you can accurately calculate the power requirements for a mechanical chain drive.
Can a mechanical chain be used for vertical lifting applications?
Yes, a mechanical chain can be used for vertical lifting applications in certain circumstances. However, it is essential to consider several factors to ensure safe and efficient lifting operations. Here are some detailed explanations:
A mechanical chain used for vertical lifting is typically referred to as a “lifting chain” or “hoisting chain.” Lifting chains are designed and manufactured to meet specific safety standards and regulations to ensure their suitability for lifting applications.
When considering the use of a mechanical chain for vertical lifting, the following factors should be considered:
- Chain Design and Strength: Lifting chains are specially designed and constructed to withstand the stresses and forces involved in lifting operations. They are typically made from high-strength alloy steel and feature specific chain configurations, such as grade, pitch, and diameter, to provide the necessary load-bearing capacity.
- Load Capacity and Working Load Limit (WLL): It is crucial to select a lifting chain with an appropriate load capacity for the intended lifting application. The working load limit (WLL) specifies the maximum load that the chain can safely lift under normal operating conditions. Exceeding the WLL can result in chain failure and potential accidents.
- Attachments and End Fittings: Lifting chains often incorporate end fittings or attachments, such as hooks, shackles, or master links, to facilitate connection to the load and lifting equipment. These attachments should be selected and used in accordance with applicable safety standards and guidelines.
- Safety Factors and Regulations: Lifting operations involving mechanical chains are subject to various safety regulations and standards, such as those set by occupational safety organizations and government authorities. These regulations specify requirements for equipment selection, inspection, maintenance, and safe operating practices. It is important to adhere to these regulations to ensure the safety of personnel and proper lifting operations.
- Inspection and Maintenance: Regular inspection and maintenance of the lifting chain are essential to ensure its continued safe and reliable operation. Visual inspections, load testing, and verification of compliance with safety standards should be performed at regular intervals by qualified personnel.
It is crucial to consult with qualified professionals and adhere to applicable regulations and guidelines when using a mechanical chain for vertical lifting applications. They can provide specific guidance based on the requirements of the lifting task, ensuring the selection and safe use of the appropriate lifting chain.
What lubrication is recommended for a mechanical chain?
Lubrication plays a critical role in maintaining the performance and lifespan of a mechanical chain. The type and application of lubrication depend on various factors such as the chain material, operating conditions, and the manufacturer’s recommendations. Here are some commonly used lubrication options for mechanical chains:
- Chain Oil: Chain oils specifically designed for mechanical chains offer excellent lubrication and protection against wear. These oils have good adhesion properties, allowing them to stay in place and provide continuous lubrication even under high loads and speeds.
- Grease: Greases formulated for chain applications can provide excellent lubrication and protection. They are suitable for chains operating at lower speeds and under moderate loads. Grease provides better sealing and can reduce the risk of dirt and contaminants entering the chain system.
- Dry Film Lubricant: Dry film lubricants, such as PTFE or molybdenum disulfide coatings, are applied as a thin film onto the chain surfaces. They offer good lubrication and reduce friction without attracting dirt and debris. Dry film lubricants are often used in applications where oil or grease may attract contaminants.
- Specialty Lubricants: Depending on the specific application and operating conditions, there are specialty lubricants available, such as high-temperature lubricants, food-grade lubricants for food processing applications, or extreme pressure lubricants for heavy-duty and high-load chains.
It’s important to follow the manufacturer’s recommendations for lubrication type, frequency, and application method. They can provide specific guidelines based on the chain design and operating conditions. Regularly monitoring the lubrication levels and reapplying lubricant as necessary will help ensure optimal chain performance and longevity.
It’s worth noting that some chains may come pre-lubricated from the manufacturer, while others may require initial lubrication before use. Consult the manufacturer’s documentation or contact their technical support for specific lubrication requirements for your mechanical chain.
editor by CX 2023-07-27