Product Description
Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket
Products Details
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Item Name |
Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket |
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General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
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Main blank Process for Steel Casting |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting |
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Blanks Tolerance -Casting Tolerance |
CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
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Applicable Material |
Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. OR According to customer requirement Copper alloy Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc. Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500 Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc. Magnesium |
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Casting Blank Size /Dimensions |
2 mm-600mm / 0.08inch-24inch according to customer requirement |
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Casting Blank Weight |
Range from 0.01kg-85kg |
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Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
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Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
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Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
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Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
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MOQ |
For stainless steel casting : 200pcs For machining: 50pcs |
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Lead Time |
45days from the receipt date of deposit for welding cast steel |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Branch of CZPT Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
Our Customer
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Casting Method: | Mechanical Aided Pouring& Semi-Automatic Pouring |
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| Process: | Precision Casting |
| Molding Technics: | Lost Wax Molding Plus Pouring |
| Samples: |
US$ 1.62/kg
1 kg(Min.Order) | Order Sample Customized according to product drawings
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| Customization: |
Available
| Customized Request |
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How to prevent corrosion in mechanical chains?
Preventing corrosion in mechanical chains is crucial to maintain their performance, longevity, and safety. Here are some effective measures to prevent corrosion:
- Choose the right material: Selecting a corrosion-resistant material for the chain is essential. Stainless steel, particularly grades like 304 or 316, is highly recommended for its excellent corrosion resistance properties. Other materials such as nickel-plated or zinc-plated chains can also provide some level of corrosion protection.
- Apply protective coatings: Applying protective coatings on the chain surface can help prevent corrosion. Coatings like zinc or chrome plating provide a barrier between the chain and corrosive elements, reducing the chances of corrosion.
- Maintain proper lubrication: Regular lubrication is crucial to prevent corrosion and minimize friction-induced wear. Use a lubricant specifically designed for mechanical chains and apply it according to the manufacturer’s recommendations. Lubrication forms a protective film on the chain’s surface, reducing the exposure to moisture and corrosive substances.
- Keep chains clean: Regularly clean the chains to remove dirt, debris, and contaminants that can contribute to corrosion. Use appropriate cleaning agents and methods recommended for the chain material to avoid any damage.
- Monitor environmental conditions: Be aware of the environmental conditions in which the chains operate. If the application involves exposure to moisture, chemicals, or high humidity, take additional preventive measures such as installing proper covers, seals, or enclosures to protect the chains from direct contact with corrosive elements.
- Perform routine inspections: Regularly inspect the chains for signs of corrosion, such as discoloration, rust spots, or pitting. Early detection allows for timely maintenance or replacement before the corrosion progresses and affects the chain’s integrity.
- Implement proper storage: When not in use, store the chains in a clean, dry environment to minimize exposure to moisture and corrosive agents. Use appropriate storage methods, such as hanging or coiling the chains, to prevent entanglement and damage.
By following these preventive measures, you can significantly reduce the risk of corrosion in mechanical chains and ensure their optimal performance and longevity.
What safety precautions should be followed when working with mechanical chains?
Working with mechanical chains involves inherent risks, and it is important to follow proper safety precautions to ensure the well-being of individuals and the safe operation of the equipment. Here are some important safety precautions to consider:
- Training and Familiarity: Ensure that all personnel working with mechanical chains are adequately trained and familiar with the equipment’s operation, maintenance, and safety procedures. They should understand the risks associated with chain operation and know how to handle the equipment safely.
- Protective Equipment: Wear appropriate personal protective equipment (PPE) such as safety glasses, gloves, and protective clothing when working with mechanical chains. PPE can help protect against potential injuries from flying debris, sharp edges, or pinching hazards.
- Lockout/Tagout: Follow lockout/tagout procedures to isolate and de-energize the equipment before performing any maintenance or repair tasks on the chain system. This prevents accidental startup or movement of the chain, reducing the risk of serious injuries.
- Proper Lifting Techniques: When handling heavy chains or chain components, use proper lifting techniques to prevent strain or back injuries. Use lifting equipment, such as hoists or cranes, when necessary.
- Maintain Clear Work Area: Keep the work area around the chain system clear of obstacles, clutter, and unnecessary personnel. This helps minimize the risk of tripping hazards and allows for safe operation and maintenance.
- Regular Inspections: Conduct regular inspections of the chain system to identify any signs of wear, damage, or malfunction. Address any issues promptly to prevent accidents or equipment failures.
- Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s instructions, recommendations, and safety guidelines specific to the mechanical chain and the equipment it is used in. This includes proper installation, maintenance, and lubrication practices.
It is essential to develop and implement a comprehensive safety program that addresses the specific hazards associated with working with mechanical chains. This program should include training, regular equipment inspections, and a reporting system for identifying and addressing safety concerns.
Always prioritize safety when working with mechanical chains, and consult applicable safety regulations and guidelines in your region to ensure compliance with the industry standards.
editor by CX 2023-08-23