bevel planetary gearboxes
Ever-Power planetary gearboxes are compact power packs for coaxial applications where higher torques are required in tight spaces. Users benefit from compact top-class drive technology with particularly high power densities and totally smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input swiftness: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input aspect planetary stage in four sizes, suitable for any motor desired. Outdoors spiral bevel stage for effective options such as for example hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes could be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher Bevel Planetary Gearbox Ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Electric motor shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also basically possible. The path of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is usually cheaper to produce. However, since only little profile coverage could be recognized with gearwheels with directly or helical tooth, this bevel gearbox runs quietly and has much less transmittable torque than various other bevel gear tooth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually noticed with a ratio of just one 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth can be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total insurance coverage, but are already more costly to manufacture than bevel gears with directly or helical teeth due to their design.
The advantage of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also possible with this type of gear teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one side because of the intersecting axes. Particularly when it is utilized as a rapidly rotating drive stage in multi-stage gearboxes, special interest must be paid to the assistance lifestyle of the bearing. Also, unlike worm gearboxes, self-locking cannot be realized in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Lower effectiveness level than planetary gearbox
Reduced torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and latest technology of improving the geometrical accuracy of the gear the teeth profile with the group of experienced specialists. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Velocity : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are set 3 Planet mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Result acceleration is taken through Planet Carrier and Ring Equipment is remain stationary. Result shaft preserving the same direction of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is created and designed to specifically meet the multiple requirements of our customers. The mixture of ground gears and precision gear components ensures performance efficiency and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage design. This allows overall tranny ratios from i = 3:1 to we = 512:1 to be noticed. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for every applications and several options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high transmission quality and long
Easiest mounting of engine through flexible flange
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and clean running right through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or dual seals with individual grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a combination of planetary and bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one slow helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of these compact gear devices is based upon precise analyses using FEM techniques, which means overall performance, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production occasions and lower creation costs.
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as adapter flanges and couplings are not necessary.
A large number of variants ensures optimum adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery moments for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional elements available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider exactly who products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material managing, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy effectiveness, low noise, long support life, high radial loading ability, and all at affordable pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units are offered in high capacity ranges with tested Ever-Power quality. Ready obtainable sizes guarantee not merely a huge torque spectrum but also something range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary equipment units. Right here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard item range already contains solutions for a large number of particular requirements that need to be taken into consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Products, Mining, and Metal industries.
bevel planetary gearboxes